Ford 7.3 Diesel Injector Cup Replacement Guide

The Ford 7.3L Powerstroke diesel engine is renowned for its durability and long life, but like any engine, it has its quirks. One common issue owners may face is leaking injector cups. If left unaddressed, this issue can lead to coolant mixing with fuel, hard starts, white exhaust smoke, or even severe engine damage. This guide will walk you through understanding, diagnosing, and replacing the injector cups on your Ford 7.3 Powerstroke diesel. What Are Injector Cups and Why Are They Important? Injector cups (or sleeves) are small cylindrical components installed in the cylinder head of the engine. They act as a barrier between the fuel injectors cups sleeve and the engine’s coolant system. Their main job is to: Prevent coolant from mixing with fuel. Seal the injector bore. Protect the cylinder head from fuel corrosion and erosion. Over time, these cups can crack, corrode, or become unsealed due to age, improper installation, or injector removal. Symptoms of Bad or Leak...